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BMW 325i Repair and Maintenance

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BMW 325i Questions and Answers

ash, 1993 BMW 325i, Bayport, NY, January 03, 2009, 06:54

hi its me again...i got my car checked and it has a hairline crack on its head...mechanicks here in bahrain say they don repair the head instead buy a new engine as another head wont be available according to thm...being new to this country i do no wat to do kindly tell me that can i reapir that small crack on the head and if yes is it ok or no....
regards and happy new year...

ashish

Answer #1
(0 ratings)
matte, January 05, 2009, 14:00

Unfortunately, cracked cylinder heads can be difficult to fix, and they are always expensive. the best thing would be to replace the cylinder head, but if the part isn't available, then that's a problem.

It may be possible to fix the crack and keep the car drivable. I recommend calling some other shops and even parts stores to see if anyone can offer to a less expensive solution than replacing the entire motor.

Sorry you're having such a mountain of trouble!

ash, 1993 BMW 325i, Bayport, NY, December 29, 2008, 23:26

hi i have just bought a bmw 325i 1993 car i live in bahrain and the summers are quite harsh here. i want to get my cars serviced 1nce for satisfaction. i would like to know after how many kms i should get the car serviced. also what are the things i should consider the most for service. i have noticed some black liquid on the top of engine where there is a cap, what abt that. can i put mineral water instead of coolant if in emergency or no. kindly help me with all that. rest the car is working perfectly fine i just wanna have service tips for bmw as this is my 1st beemer.

thanks and regards
ash.

Best Answer
(1 rating)
matte, December 31, 2008, 11:10

BMW 325i's are very reliable cars when they are well-cared for. The information I'm looking at says that BMWs made in the early 90s require what BMW calls and "Inspection I" at least every 10,000 Miles, according to factory specifications. This service includes changing the oil and oil filter, and possibly the air filter.

What service you should perform now also depends on what was last performed by the prior owner. The best bet for keeping the car tip-top is to take it to a BMW expert and have them service your car based on what was most recently done and what it appears to need. The oil leak on the engine is definitely a concern.

I wouldn't recommend mineral water--distilled water is best, or at least clean water with low mineral content in an emergency, but maintaining the right coolant mix is very important. BMWs are sensitive, high-performance cars, and investing in maintenance will save big bucks in the long haul.

dr_bitbucket 715, 1993 BMW 325i, December 13, 2008, 13:09

I need to change the fluid in my imported 1993 BMW from Japan. The transmission sump pan does not have the same shape as those in the service manuals and website! What kind is it so I may find the parts.

Thanks for any help

Answer #1
(0 ratings)
canamryder 609, December 13, 2008, 13:55

Try Bavauto, rockauto, autohausaz, BMAauto

Dennis M 225, 2001 BMW 325i, December 08, 2008, 15:07

Ive read that only certain speakers fit in my car for an upgrade. Is this true? If yes, what kind.
I know that Victor. I dont want to modify anything

Answer #1
(0 ratings)
Andy 779, December 11, 2008, 14:10

Kenwood do ones designed to fit your car exactly with no modifications needed,

Andy

Answer #2
(0 ratings)
8020rule 270, December 11, 2008, 00:07

Yes you are correct. There are specific requirements and limits on the speakers you can upgrade based not only on size, but it also depends on the type of system you have already. The OHMS and subwoofers etc. make a difference particularly if you have an HK system in your BMW.
The cheapest way to go is with Bavarian Sound Works at: http://www.bavariansoundwerks.co
m/

The most elite and best sounding way to go is with MB Quart

Answer #3
(0 ratings)
M333 970, December 08, 2008, 18:41

Front door: 5.25"
Rear door: tweeter
Rear deck: 6.5"

Answer #4
(0 ratings)
Victor Lustig 755, December 08, 2008, 15:10

Anything will fit, it depends on how much you want to modify the door panel.

Dennis M 225, 2001 BMW 325i, December 08, 2008, 12:56

I was teaching my girlfriend to drive my car (manual). She let off the clutch too hard and it jumped forward about 4 times. I tried to restart it but it took 2 tries. Now it starts and runs but sometimes when Im at idle the engine revs up and down between 1 to 3 thousand rpms. Also the engine light, traction control light and brake light are all on. One more thing is that when Im driving and hit the accelerator it feels like its not getting enough fuel and almost sputters ever so slightly. I do not really know about cars, just wondering if anyone has any idea.

Answer #1
(0 ratings)
telescosnet.net 610, December 08, 2008, 18:41

Definetly take it to your local autozone. They will scan it for free and tell you everything thats wrong with it. My 2000 328i was idling bad and sort of felt like not enough fuel was getting to the engine. Turned out to be the $450 mass air flow sensor.

Answer #2
(0 ratings)
brod 846, December 08, 2008, 17:50

I have never heard of a bad clutch causing a rough idle as bad as the one you mention (one to three k rpm). So do not blame your girlfriend or yourself for trying to teach her how to drive a manual trans car. Remember that years ago most cars were manuals.
Just have it diagnosed by a dealer or an independent BMW shop with the right diagnostic tools.
The check engine light may have come about from the knock sensor
being tripped by the jerking start off, the DSC by spinning of the rear wheels, and the brakelights by who knows what (a bad bulb maybe).

Answer #3
(0 ratings)
Andy 779, December 08, 2008, 13:54

Get the car to the dealer, ask them to read the codes and re-set them.

It may work fine after re-setting the codes, if not, the dealer will know what needs to be done based on the codes.

Have fun,

Andy

p.s. get your woman to pay!

Answer #4
(0 ratings)
Ryan 182, December 08, 2008, 13:29

It's a scary thing teaching a girlfriend how to drive manual in a Bimmer (I went through a clutch and wore a spot out of my carpet on the passenger side reaching for the brake)!
I would recomend you bring it to someone with a diagnostic tool to read the errors. I witnessed my car getting stalled many times, but no lights came on. Stalling shouldn't be bringing up lights on the dash or causing hard RPMS, unless something went really bad during the ordeal. Definately get is scanned and move from there.

OmgLookbird 253, 1992 BMW 325i, December 08, 2008, 06:58

Hi all,
Need to get your opinion on old BMW's, is the below a good deal
1992 BMW 325i- $2300 OBO

92 BMW Maintenance Done:

For Sale 1992 (E36) BMW 325i 4door sedan, Silver, with light grey interior and 136k miles. Automatic. MD Inspected March 2008 and passed, which is valid up to 2010.Pwr windows, pwr door locks, sport mirrors. Leather seats and working sunroof.
All of the usual things that break have been replaced and this car still has many miles left on it. The interior is clean and in fair condition. This car only needs minor body work and a paint job, and is in good shape.

1.New Heater Control Valve 12/07
2.Replaced rear struts
3.Replaced Exhaust Pipe
4. New Lock cylinder and housing
5. New Ignition Switch
6. The passenger and driver door panels need new clips.
7. The brakes are all new and in great condition. 12/07

1.Changed transmission fluid and filter 12/4/08
Changed oil, oil filter, Lucas oil additive 12/4/08
2.New Thermostat and housing4/4/08
3.New Radiator (Behr), Drive Belts, Fan Blade 4/4/08
4.New Water pump with metal impeller 3/22/08
5.New upper and lower radiator hose 4/4/08
6.New MSI 4/4/08
7.New intake boot / radiator fan switch 80/88c
8. New Fuel Pump, Pressure Test Pump 7/29/08
9. New Spark Plugs, New Spark Plug Connectors
10. Have a few significant spare parts to assist the pending new owner with the
restoration of this BMW.

Thanks.

Answer #1
(0 ratings)
Sang K 57, December 10, 2008, 15:31

Depends on why the car needed:
2.New Thermostat and housing4/4/08
3.New Radiator (Behr), Drive Belts, Fan Blade 4/4/08
4.New Water pump with metal impeller 3/22/08

These are weak point in these cars and if car require these service because cooling system failuare, that usually means you have blown head gasket. However, if seller is BMW specialist like myself, and replace the above parts just to prevent future problems, the car should be a good buy.

I would least get an engine compression test to verify that the car does not have blown head gasket.

Answer #2
(0 ratings)
telescosnet.net 610, December 08, 2008, 19:09

Just get a carfax report and see if the title is good and everything. Then take it to your local mecanic, if the owner doesn't have a problem with it. Other than that, it sounds like a good deal and by the looks of the replacement parts, it sounds like its all good.

Answer #3
(0 ratings)
bama_bar_992 787, December 08, 2008, 09:19

Yea man buy it, it's a good deal.

But be ready for high cost of ownership, unless you can do some prevenitive maintenance yourself. I have a 96 and it's been an awesome car, but even oil changes are high at shops. If you can do the work on it yourself they are great cars though. I love mine but if you ever need to take it to a shop it's going to cost you.

Answer #4
(0 ratings)
OhBeatingX3Baby 531, December 08, 2008, 07:05

i think that is a good deal because i got my BMW 97 328i for 12,000 and i love it. Just its a forign car so if any problems start then u are screwed. its hard to find a mechanic that does forign cars. even if there are a whole bunch of new things on it a problem still could occur.

Answer #5
(0 ratings)
pickmefirstplz 519, December 08, 2008, 07:03

whatever car you buy have it checked out by a qualified mechanic well worth the money. you will get a more qualified opinion than in this forum

L.I.N.K 756, 2002 BMW 325i, December 05, 2008, 11:03

My front headlight went out for my 2002 BMW 325i and im looking for a replacement bulb but im a bit confused. Im not sure which one to get. In the manual it says H7 Bulb, 55 watt. But for HID it's a D2S Bulb?

Here's the website im currently looking at for the Bulbs.

D2S
http://www.lightbulbs4cars.com/s
ite/1567293/product/HID2S6

H7
http://www.lightbulbs4cars.com/s
ite/1567293/product/CWH755

Thank you in advance

Answer #1
(0 ratings)
Christopher L 448, December 05, 2008, 15:50

Andy is correct.
You have to first start off with, what kind of headlights do you have?
Most 325i came standard with normal Halogen headlights. If you got the upgraded headlights then they will have the Xenon bulbs. The easiest way to tell is if you can see right into your headlights and see your light bulb or if there is a thick piece of glass covering up your view of seeing the bulb? For the xenon bulbs, you must go to the dealership. Now I know they are VERY expensive there, but this way you know you are getting the right stuff. And besides BMW has a 12 month warranty on parts. Xenon normally will last about 3-4x as long as your standard bulbs.

Answer #2
(0 ratings)
Andy 779, December 05, 2008, 12:12

Your BMW would have had Halogen lights as standard which use the H7 bulb.

If Xenon (HID) lights were specified as an optional extra, the DS2 bulb would be needed for the dipped beam.

Contact any BMW dealer with the chassis number, they'll check their computer and let you know which you need,

Andy

Answer #3
(0 ratings)
Justin G 723, December 05, 2008, 11:15

Take out the faulty headlight read the numers off of it, and get it from adealer or autoparts store.

Peter 572, BMW 325i, December 05, 2008, 01:23

I am thinking of buying this car, its a 1994 E36 coupe and has done 200000kms

Answer #1
(0 ratings)
yorkie 540, December 05, 2008, 02:26

the only problem i have had with mine was the back suspension strut mountings.

they have a rubber thing at the top that is a weak point. easy to replace though.

great fun to drive!

enjoy.

Answer #2
(0 ratings)
kemdell 526, December 05, 2008, 01:43

When driving a german car you are also likely to occasionally start putting your right hand up in the air at a roughly 45 degree angle and shouting something like "heil hitler' and also talking to yourself in a funny accent (unless you're already a kraut). You will also tend to think you can go anywhere in your car as it handle like a Tiger tank!!

Oh wait, sorry that's when you're in a car 9any car) with a german Driver.

No idea what a German car is like to drive as they have the personality on a shoe box!!

Answer #3
(0 ratings)
lllHACKERlll 890, December 05, 2008, 01:40

BMW 525i is better

Look for dat one

Answer #4
(0 ratings)
Michael G 273, December 05, 2008, 01:27

The mileage isn't very good, you could expect all sorts of problems with a car with that many miles.

aly. 228, 2002 BMW 325i, December 04, 2008, 12:08

My parents drive a 2002 BMW 325i, and the headlights are the kind that project a somewhat yellow light. My step-dad keeps saying he likes the Xenon headlights on my car, a 2004 Audi A4, but I'm wondering of there is perhaps a brighter set of lights that is available for the 2002 BMW...? I feel he needs something brighter than what's on my car.

Answer #1
(0 ratings)
D3A 546, December 04, 2008, 18:22

If your step dad has regular halogen bulbs and he wants to put in xenons then he must first buy a conversion kit (roughly $500)

you cannot simply purchase xenon bulbs and put them in your halogen housing

Answer #2
(0 ratings)
Phillip S 408, December 04, 2008, 12:32

Xenon headlights from BMW will cost several thousand dollars. You should get a quote for conversion to Xenon from a dealer. I would suggest Halogen bulbs from a car parts supplier for under $5 each. Please note that some BMW's have 4 headlights and some have dual filament bulbs in a 2 headlight system. The Sylvania bulbs have worked OK in my 18 year old E-34 for several years.

littlebaker 224, 2004 BMW 325i, December 03, 2008, 10:14

My left taillight/brake warning light displays intermittently. It has come on and gone off frequently in the past two weeks or so. Sometimes the actual taillights are off (brake light, blinker) and sometimes they are not. Obviously the bulbs are fine because they come back on after having been off. The bulbs have been tightened and all the fuses have been checked. What is wrong? Could it be a short? Any BMW technicians are welcome to answer! Could this be a warning for some other problem?

Answer #1
(0 ratings)
jkrd156 586, December 03, 2008, 12:28

My 2004 325i did the same thing. The wires were twisted and caused a pin to burn out. The dealer provided all the labor and new bulbs. I just paid for the sockets. Less than $50.

Answer #2
(0 ratings)
Pyth 898, December 03, 2008, 11:32

Hi Littlebaker,

Have you checked the electrical connection into the bulb holder itself ? The earth pin (plug side) in the rear lights on your model can sometimes have a high resistance causing the pin and plug to get hot and sporadically fail.

The earth wire/pin is brown in colour.

Remove the plug on the rear of the bulb holder and inspect it. If the earth pin looks burnt in anyway or the hole it is in looks enlarged then this is probably the cause.

If this is the case, usually it would require a new plug and the damaged pins replacing and also a new bulb holder.

Answer #3
(0 ratings)
M W 348, December 03, 2008, 10:42

I'm not a technician but I had the same problem. The wires going into the harness were being pulled out because all were twisted. Looks to have been done intentionally at the factory. I untwisted a couple times and pushed each individual wire securely into the harness. that was about a year ago and haven't had a problem since. Hope this helps

BMW 325i Car Reviews (3)

sarahe 2006 BMW 325i Laguna Beach, CA January 02, 2009 11:53

I owned a 325i for 2 years and loved every minute of it. Not once in two years did I experience even the smallest problem whatsoever with my car. Even more, I loved the fabulous service provided by BMW dealerships and service professional.

Oh BMW, how I'll miss you.....

The Rod 2002 BMW 325i Darby, PA November 10, 2008 08:06

great car fun to drive 9 stars out of 10

matte 2005 BMW 325i Oakland, CA October 28, 2008 16:55

My dad has a BMW 325i, and I want to steal it. Fun to drive, it's been very reliable, and he hasn't spent much on maintenance and nothing on repair. The brakes are expensive, but they were under warranty. The oil changes are expensive, but you only have to do them once a year or less.

BMW 325i Problems

Engine
Suspension & Steering Power steering hoses are known to fail occasionally, and it is not uncommon for multiple hoses to be leaking at the same time.
Heating & Air Conditioning The blower final stage fan resistor is known to fail. Symptoms are the heater fan speed varies regardless of the setting, the fan will not turn off when the car is switched off, or the fan will not switch on at all.

BMW 325i Recalls and TSBs

Body, Interior & Misc.
TSBs:
None reported.
Brakes
TSBs:
None reported.
Drive Train
TSBs:
None reported.
Electrical & Lights
TSBs:
None reported.
Engine
TSBs:
None reported.
Exhaust & Emissions
Recalls:
None reported.
TSBs:
None reported.
Heating & Air Conditioning
Recalls:
None reported.
TSBs:
None reported.
Suspension & Steering
TSBs:
None reported.

BMW 325i Recalls

Body, Interior & Misc.: AIR BAGS:FRONTAL
Campaign Number: 96V110000
Dates Manufactured: 07/1990 to 03/1992
Number of Vehicles Affected: 75,000
Model Years Affected: 1992
Date Owner Notified: 09/1996

Defect Summary: THE AIR BAG CONTACT RING LOCKING TAB LOCATED IN THE STEERING WHEEL ASSEMBLY CAN BREAK WITHOUT WARNING.

Consequence Summary: IF THIS HAPPENS, THE CONTACT RING WIRING COULD EVENTUALLY BREAK. THE AIR BAG READINESS INDICATOR LAMP (SRS OR AIRBAG) IN THE INSTRUMENT CLUSTER WILL ILLUMINATE, AND THE AIR BAG WOULD NOT DEPLOY IN THE EVENT OF A FRONTAL IMPACT VEHICLE COLLISION.

Corrective Summary: DEALERS WILL REPLACE THE LOCKING TAB WITH ONE OF A DIFFERENT DESIGN.

Recall Notes: SYSTEM: INTERIOR; PASSIVE RESTRAINT; AIR BAG; DRIVER. VEHICLE DESCRIPTION: PASSENGER VEHICLES. OWNER NOTIFICATION: OWNER NOTIFICATION IS EXPECTED TO BEGIN AUGUST 5, 1996. NOTE: OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Body, Interior & Misc.: AIR BAGS:FRONTAL
Campaign Number: 08V384000
Number of Vehicles Affected: 200,000
Model Years Affected: 2006

Defect Summary: BMW IS RECALLING 200,000 MY 2006 3 SERIES SPORT SEAT, MY 2004-2006 5 SERIES STANDARD AND SPORT SEAT, AND MY 2004-2006 X3 PASSENGER VEHICLES. DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT, SMALL CRACKS HAVE DEVELOPED IN THE MAT. IF THIS OCCURS, THE FRONT PASSENGER AIR BAGS, WITH THE EXCEPTION OF THE HEAD PROTECTION SYSTEM, WILL BE DEACTIVATED AND THE AIR BAG WARNING LAMP AS WELL AS THE PASSENGER AIR BAG "ON-OFF" LAMP WILL BE ILLUMINATED.

Consequence Summary: IN THIS SITUATION THE FRONT PASSENGER AIR BAGS WILL NOT DEPLOY EVEN IF A SUFFICIENTLY SEVERE ACCIDENT WOULD OCCUR AND OCCUPANT PROTECTION PROVIDED BY THE SYSTEM WOULD NOT BE POSSIBLE.

Corrective Summary: DEALERS WILL REWORK THE FRONT PASSENGER SEAT SENSOR MAT SO THAT EXTERNAL FORCE APPLICATION TO THE SEAT DOES NOT CAUSE A CRACK TO THE MAT. THE RECALL IS EXPECTED TO BEGIN DURING LATE SEPTEMBER 2008. BMW WILL ALSO EXTEND THE WARRANTY ON THESE VEHICLES TO 10 YEARS FROM FIRST REGISTRATION WITHOUT ANY MILEAGE LIMIT. OWNERS MAY CONTACT BMW AT 1-800-525-7417.

Recall Notes: BMW IS EXTENDING THE WARRANTY TO 10 YEARS FROM FIRST REGISTRATION WITHOUT ANY MILEAGE LIMIT TO THE FOLLOWING VEHICLES:MY 2006 6-SERIES, 3-SERIES (STANDARD SEAT), MY 2004-2005 Z4, MY 2004-2006 7-SERIES, MY 2006 X5, AND MY 2004-2006 5-SERIES (COMFORT SEAT).UNDER THE EXTENDED WARRANTY PROGRAM, THE OCCUPANT DETECTION MAT IN A VEHICLE THAT EXPERIENCES THIS SPECIFIC ISSUE WILL BE REPLACED AT NO CHARGE TO THE CUSTOMER.CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Body, Interior & Misc.: SEAT BELTS:FRONT:ANCHORAGE
Campaign Number: 94V151000
Dates Manufactured: 09/1992 to 08/1994
Number of Vehicles Affected: 57,000
Model Years Affected: 1993, 1994
Date Owner Notified: 12/1994

Defect Summary: IN A FMVSS NO. 208 30 MILES-PER-HOUR COMPLIANCE TEST, AN UNBELTED TEST DRIVER DUMMY'S CHEST MAXIMUM RESULTANT ACCELERATION WAS 70.8 G'S, WHICH EXCEEDS THE MAXIMUM ALLOWABLE VALUE OF 60 G'S. ALSO, THE UNBELTED PASSENGER DUMMY'S LEFT FEMUR MAXIMUM LOAD WAS 2361 LBS, WHICH EXCEEDS MAXIMUM ALLOWABLE VALUE OF 2250 LBS. THE VEHICLES DO NOT COMPLY WITH FMVSS NO. 208, "OCCUPANT CRASH PROTECTION."

Consequence Summary: CONSEQUENCE OF NON-COMPLIANCE: IN THE EVENT OF AN ACCIDENT, THE OCCUPANT WILL BE SUBJECTED TO AN INCREASED RISK OF INJURY.

Corrective Summary: ON AUTOMATIC TRANSMISSION MODELS ONLY, THE DEALER WILL REPLACE THE TRANSMISSION SUPPORT CROSSMEMBER WITH A CROSSMEMBER USED ON THE MANUAL TRANSMISSION MODEL. ALSO, THE TRANSMISSION REAR BUSHING SUPPORTS WILL BE REPLACED WITH BUSHING HAVING DIFFERENT PERFORMANCE CHARACTERISTICS. THE STEERING COLUMN FRONT SUPPORT BEARING AT THE FIREWALL WILL BE REPLACED WITH A MODIFIED PART USING A TEFLON INNER SURFACE AND TEFLON SPRAY WILL BE APPLIED TO THE COLUMN HOUSING IN THE AREA OF THE BEARING. A BRACE WILL BE ADDED BETWEEN THE KNEE BOLSTER SUPPORT AND THE STEERING COLUMN.

Recall Notes: SYSTEM: INTERIOR SYSTEMS; PASSIVE RESTRAINTS; AIR BAG; DRIVER; FMVSS N0. 208.VEHICLE DESCRIPTION: PASSENGER CARS, MODELS 325I, 325IA, 325IS, 325SA, AND M3.NOTE: IF YOUR VEHICLE IS PRESENTED TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND THE REMEDY IS NOT PROVIDED FREE OF CHARGE WITHIN A REASONABLE TIME OR THE REMEDY DOES NOT CORRECT THE NONCOMPLIANCE, PLEASE CONTACT BMW SERVICE CENTER AT 1-800-831-1117. ALSO, CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Body, Interior & Misc.: SEATS
Campaign Number: 92V055000
Dates Manufactured: 03/1991 to 04/1992
Number of Vehicles Affected: 22,416
Model Years Affected: 1992
Date Owner Notified: 12/1992

Defect Summary: THE VEHICLE FAILED TO COMPLY WITH FMVSS 208. THE DRIVER'S CHEST RESULTANT ACCELERATION EXCEEDED THE ALLOWABLE 60 G'S IN A CRASH TEST WHEN THE SEAT HEIGHT CHANGES ADJUSTMENT UNDER SEVERE FRONTAL IMPACT.

Consequence Summary: THE DRIVER OF A VEHICLE FACES INCREASED RISK OF INJURYIN THE EVENT OF A SUDDEN STOP OR ACCIDENT.

Corrective Summary: INSTALL A DAMPER ON THE UNDERSIDE OF THE DRIVER'S SEAT CUSHION, BETWEEN THE CUSHION FRAME AND THE SEAT TRACK. IN A SEVERE FRONTAL IMPACT THE DAMPER WILL HYDRAULICALLY LOCK, PREVENTING A CHANGE IN SEAT HEIGHT.

Recall Notes: SYSTEM: INTERIOR SYSTEMS: FMVSS 208.VEHICLE DESCRIPTION: PASSENGER CAR, MODELS 325I AND 325IA.

Body, Interior & Misc.: VISIBILITY:DEFROSTER/DEFOGGER SYSTEM:WINDSHIELD:HEATER CORE
Campaign Number: 93V015000
Dates Manufactured: 01/1983 to 01/1993
Number of Vehicles Affected: 375,000
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 06/1993

Defect Summary: THE MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT RESULTS IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND A RESULTING INCREASE IN SYSTEM PRESSURE.

Consequence Summary: VEHICLES OPERATED UNDER THIS INCREASED COOLING SYSTEMPRESSURE CONDITION CAN SUFFER DAMAGE OR FAILURE OF PARTS OF THE COOLING SYSTEMSUCH AS (1) LEAKAGE FROM A COOLANT HOSE, (2) LEAKAGE OF THE RADIATOR OREXPANSION TANK, (3) DISCONNECTION OF A HOSE FROM A PIPE OR A FITTING, AND (4)CRACKS IN THE HEATER CORE END PIECE RESULTING IN COOLANT LEAKAGE. IN SOME CASES,BOILING COOLANT CAN CONTACT THE LOWER RIGHT LEG OF THE DRIVER RESULTING INBURNS. ALSO, ESCAPING COOLANT IN THE PASSENGER COMPARTMENT CAN CAUSE VAPORFOGGING OF THE INTERIOR SURFACE OF THE WINDOWS, REDUCING DRIVER VISIBILITY.

Corrective Summary: DEALERS WILL INSTALL A THERMOSTATIC BYPASS VALVE IN THE ENGINE COMPARTMENT TO CONTROL COOLANT TEMPERATURE IN THE HEATER CORE. ALSO, A NEW DESIGN RADIATOR CAP WILL BE INSTALLED, TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.

Recall Notes: SYSTEM: COOLANT SYSTEM.VEHICLE DESCRIPTION: PASSENGER CARS.

Body, Interior & Misc.: VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
Campaign Number: 03V160000
Dates Manufactured: 08/2002 to 11/2002
Number of Vehicles Affected: 13,100
Model Years Affected: 2003
Date Owner Notified: 05/2003

Defect Summary: ON CERTAIN PASSENGER VEHICLES, THE WINDOW LIFTING ANTI-PINCHING DEVICE MIGHT NOT FUNCTION PROPERLY.

Consequence Summary: OCCUPANTS COULD BE PINCHED BY A WINDOW THAT IS BEING CLOSED.

Corrective Summary: DEALERS WILL INSPECT, AND IF NECESSARY, REPLACE THE ELECTRONIC CONTROL UNIT FOR THE WINDOW LIFTING ANTI-PINCHING DEVICE. OWNER NOTIFICATION BEGAN MAY 27, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Body, Interior & Misc.: VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
Campaign Number: 92V140000
Dates Manufactured: 01/1991 to 06/1991
Number of Vehicles Affected: 2,942
Model Years Affected: 1991
Date Owner Notified: 02/1993

Defect Summary: THE SCREW THAT SECURES THE WIPER SWITCH AT ONE LOCATION AND WHICH ALSO PROVIDES A GROUND FOR THE WIPER CIRCUIT, LOOSENS AS THE SWITCH IS OPERATED OVER A LONG PERIOD OF TIME. AS THE SCREW CONTINUES TO LOOSEN THE GROUND FOR THE WIPER CIRCUIT IS INTERMITTENTLY OR COMPLETELY LOST.

Consequence Summary: THE INTERMITTENT OR COMPLETE LOSS OF THE WIPER CIRCUITGROUND CAUSES THE WIPERS TO OPERATE ERRATICALLY OR NOT AT ALL, RESULTING INREDUCED VISIBILITY FOR THE DRIVER IN INCLEMENT WEATHER CONDITIONS.

Corrective Summary: RELOCATE THE WIPER SWITCH GROUND WIRE ATTACHMENT ON THE STEERING COLUMN.

Recall Notes: SYSTEM: VISUAL; WINDSHIELD WIPER.VEHICLE DESCRIPTION: PASSENGER CARS.

Brakes: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Campaign Number: 07E023000
Number of Vehicles Affected: 13,128
Model Years Affected: 2001, 2002, 2003, 2004, 2005
Date Owner Notified: 04/2007

Defect Summary: CERTAIN CARDONE MASTER CYLINDERS WITH DATE CODES LOWER THAN DCA7078 SOLD AS REPLACEMENT EQUIPMENT FOR USE ON THE VEHICLES LISTED ABOVE. THE SEAL ON MASTER CYLINDER CAN FAIL AND LEAK BRAKE FLUID.

Consequence Summary: LOSS OF BRAKE FLUID CAN RESULT IN POOR BRAKING PERFORMANCE, POSSIBLY RESULTING IN A VEHICLE CRASH.

Corrective Summary: CARDONE WILL NOTIFY OWNERS AND OFFER TO REPURCHASE ANY DEFECTIVE MASTER CYLINDERS. THE RECALL BEGAN DURING APRIL 2007. OWNERS CAN CONTACT CARDONE AT 1-800-777-4780.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET CARDONE MASTER CYLINDERS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE VEHICLES LISTED ABOVE.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Brakes: SERVICE BRAKES, HYDRAULIC:SWITCHES:BRAKE LIGHT
Campaign Number: 96V111000
Dates Manufactured: 01/1990 to 03/1994
Number of Vehicles Affected: 180,000
Model Years Affected: 1992, 1993, 1994
Date Owner Notified: 09/1996

Defect Summary: THE BRAKE LIGHT SWITCH CAN FAIL ALLOWING THE SWITCH TO REMAIN IN THE "BRAKE LIGHTS OFF" POSITION OR IN THE "BRAKE LIGHTS ON" POSITION.

Consequence Summary: IF THIS HAPPENS, THE BRAKE LIGHTS EITHER WILL NOT OPERATE OR WILL BE CONTINUOUSLY ON, REGARDLESS OF BRAKE PEDAL POSITION. FOLLOWING DRIVERS WOULD NOT BE ABLE TO DETERMINE WHETHER THE VEHICLE IS STOPPING, INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.

Corrective Summary: DEALERS WILL REPLACE THE EXISTING BRAKE LIGHT SWITCH WITH A NEWLY DESIGNED SWITCH.

Recall Notes: SYSTEM: BRAKES; HYDRAULIC; SWITCH; BRAKE LIGHT. VEHICLE DESCRIPTION: PASSENGER VEHICLES. OWNER NOTIFICATION: OWNER NOTIFICATION IS EXPECTED TO BEGIN AUGUST 5, 1996. NOTE: OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 03V124000
Dates Manufactured: 08/2002 to 10/2002
Number of Vehicles Affected: 1,056
Model Years Affected: 2003
Date Owner Notified: 05/2003

Defect Summary: ON CERTAIN PASSENGER AND SPORT WAGON VEHICLES WITH AUTOMATIC TRANSMISSIONS, WITH THE ENGINE RUNNING, AND THE VEHICLE AT REST, AN INCREASE OF ENGINE IDLE SPEED (UP TO 1,300 RPM) MAY OCCUR.

Consequence Summary: IF A GEAR IS SELECTED, THE DRIVER MAY FEEL AS IF THE VEHICLE IS BEING PUSHED.

Corrective Summary: DEALERS WILL REPROGRAM THE DIGITAL ENGINE MANAGEMENT CONTROL UNIT. OWNER NOTIFICATION BEGAN MAY 5, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Drive Train: VEHICLE SPEED CONTROL
Campaign Number: 97V131000
Dates Manufactured: 01/1991 to 10/1995
Number of Vehicles Affected: 410,000
Model Years Affected: 1992, 1993, 1994, 1995
Date Owner Notified: 10/1997

Defect Summary: THE CRUISE CONTROL AND THROTTLE CABLES ARE ATTACHED TO THE SAME THROTTLE VALVE ACTUATING LEVER AT THE THROTTLE HOUSING. IT IS POSSIBLE THAT THE PLASTIC BUSHING ON EITHER CABLE COULD BREAK DUE TO ENVIRONMENTAL INFLUENCES COUPLED WITH VIBRATION. IF THE BUSHING BREAKS, THE OUTER CABLE HOUSING CAN SEPARATE FROM THE BUSHING. IN THIS CASE, DURING APPLICATION OF THE THROTTLE PEDAL WITHOUT CRUISE CONTROL BEING ENGAGED, THE OUTER TUBE COULD CATCH ON THE EDGE OF THE BROKEN BUSHING.

Consequence Summary: THIS COULD CAUSE THE THROTTLE VALVE TO REMAIN PARTIALLY OPEN. IT HIS WERE TO OCCUR, THE CAR MIGHT NOT DECELERATE AS EXPECTED INCREASING THE RISK OF A VEHICLE CRASH.

Corrective Summary: DEALERS WILL INSTALL A SPRING STEEL CLIP ON THE OUTER TUBE OF EACH CABLE IN THE AREA OF THE ADJUSTING SCREW AND PLASTIC BUSHING. THE CLIP IS DESIGNED TO PREVENT THE OUTER TUBE FROM DISLODGING FROM THE BUSHING.

Recall Notes: OWNER NOTIFICATION IS EXPECTED TO BEGIN BY THE END OF OCTOBER 1997. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Drive Train: WHEELS:RIM
Campaign Number: 00V383000
Dates Manufactured: 09/2000 to 10/2000
Number of Vehicles Affected: 1,914
Model Years Affected: 2001
Date Owner Notified: 12/2000

Defect Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE MACHINE USED TO MOUNT AND INFLATE THE TIRES ON THE WHEELS AT THE ASSEMBLY PLANT MAY HAVE DAMAGED THE INNER RIM FLANGE OF THE WHEELS.

Consequence Summary: THIS COULD LEAD TO A SUDDEN LOSS OF AIR FROM THE TIRE AFFECTING HANDLING AND VEHICLE CONTROL.

Corrective Summary: DEALERS WILL INSPECT THE FIVE WHEELS FOR POSSIBLE DAMAGE. IF DAMAGE FROM THE MOUNTING MACHINE IS FOUND ON ANY WHEEL, ALL FIVE WHEELS WILL BE REPLACED.

Recall Notes: OWNER NOTIFICATION BEGAN DECEMBER 22, 2000.OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E026000
Number of Vehicles Affected: 61,944
Model Years Affected: 1995
Date Owner Notified: 04/2006

Defect Summary: CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

Recall Notes: THIS RECALL ONLY PERTAINS TO PRO-A MOTORS AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED "LAMP MODEL NUMBERS."CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E044000
Number of Vehicles Affected: 1,215
Model Years Affected: 1992, 1993, 1994, 1995
Date Owner Notified: 07/2006

Defect Summary: CERTAIN J & A AUTO ACCESSORIES COMBINATION HEADLAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

Corrective Summary: J & A AUTO ACCESSORIES WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE HEADLAMPS. THE RECALL BEGAN ON JULY 10, 2006. OWNERS MAY CONTACT J & A AUTO ACCESSORIES AT 310-327-4981.

Recall Notes: THIS RECALL ONLY PERTAINS TO J & A AUTO ACCESSORIES AFTERMARKET HEADLAMP ASSEMBLIES AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED ¿LAMP MODEL NUMBERS.¿CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING
Campaign Number: 06E064000
Number of Vehicles Affected: 4,029
Model Years Affected: 1992, 1993, 1994, 1995

Defect Summary: CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

Consequence Summary: LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

Corrective Summary: TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

Recall Notes: THIS RECALL ONLY PERTAINS TO TRADESONIC AFTERMARKET LAMPS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.FOR MORE INFORMATION ON THE LAMP MODEL NUMBERS, CLICK ON DOCUMENT SEARCH AND VIEW DOCUMENT TITLED ¿LAMP MODEL NUMBERS.¿CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Electrical & Lights: EXTERIOR LIGHTING:HEADLIGHTS
Campaign Number: 06E023000
Number of Vehicles Affected: 292,000
Model Years Affected: 1992, 1993, 1994, 1995
Date Owner Notified: 05/2006

Defect Summary: CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.¿

Consequence Summary: WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

Corrective Summary: ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

Recall Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET HEADLAMP ASSEMBLIES MANUFACTURED BY ANZO AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON THE LISTED PASSENGER VEHICLES.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Engine: ENGINE AND ENGINE COOLING:COOLING SYSTEM
Campaign Number: 98V178000
Dates Manufactured: 03/1991 to 11/1994
Number of Vehicles Affected: 340,000
Model Years Affected: 1992, 1993, 1994, 1995
Date Owner Notified: 03/1999

Defect Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD OCCUR.

Consequence Summary: IF A CRACK WERE TO FORM OR A SEAM WERE TO SEPARATE IN THE HEATER CORE END PIECE, HOT COOLANT COULD SUDDENLY BE EXPELLED, INCREASING THE RISK OF PERSONAL INJURY TO A VEHICLE OCCUPANT.

Corrective Summary: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.

Recall Notes: OWNER NOTIFICATION BEGAN MARCH 31, 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Engine: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Campaign Number: 02V138000
Number of Vehicles Affected: 1,550
Model Years Affected: 2001

Defect Summary: ON CERTAIN PASSENGER VEHICLES, THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.

Consequence Summary: IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.

Corrective Summary: DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. THIS IS A SUPPLEMENT TO A RECALL THAT BEGAN DURING SEPTEMBER 2001 (SEE RECALL CAMPAIGN 01V206). OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall Notes: ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Engine: ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Campaign Number: 01V206000
Dates Manufactured: 02/2001 to 05/2001
Number of Vehicles Affected: 76,469
Model Years Affected: 2001
Date Owner Notified: 09/2001

Defect Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.

Consequence Summary: IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.

Corrective Summary: DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall Notes: ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Engine: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Campaign Number: 94V066000
Dates Manufactured: 06/1988 to 02/1993
Number of Vehicles Affected: 116,300
Model Years Affected: 1990, 1991, 1992, 1993
Date Owner Notified: 06/1994

Defect Summary: FEED FUEL HOSES CAN HARDEN AND "SET" OVER TIME, ALLOWING A SEEPAGE OF FUEL AT THE CONNECTION BETWEEN THE HOSE AND THE ENGINE FITTING. THE CLAMP USED TO HOLD THE HOSE TO THE FITTING IS UNABLE TO COMPENSATE FOR THE HARDENING OF THE FEED FUEL HOSE.

Consequence Summary: FUEL SEEPAGE BETWEEN THE FEED FUEL HOSE AND THE ENGINE FITTING CAN RESULT IN FREE FUEL IN THE ENGINE COMPARTMENT, WHICH COULD RESULT IN A FIRE WHEN EXPOSED TO A SOURCE OF IGNITION.

Corrective Summary: A REDESIGNED FEED FUEL HOSE AND HOSE CLAMP WILL BE INSTALLED TO ALLEVIATE THE FUEL SEEPAGE.

Recall Notes: SYSTEM: FUEL; FUEL LINE FITTINGS; METALLIC.VEHICLE DESCRIPTION: PASSENGER VEHICLES; MODELS 318I, 318SI, 318IC, 325I, 325IS, 325IX, 325IC, 525I, 535I, 735I AND 735IL.NOTE: IF YOUR VEHICLE IS PRESENTED TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND THE REMEDY IS NOT PROVIDED WITHIN A REASONABLE TIME AND FREE OF CHARGE, OR THE REMEDY DOES NOT CORRECT THE DEFECT OR NONCOMPLIANCE, PLEASE CONTACT BMW AT 1-800-831-1117. ALSO, CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.

Suspension & Steering: SUSPENSION
Campaign Number: 02V057000
Dates Manufactured: 11/2001 to 11/2001
Number of Vehicles Affected: 4,672
Model Years Affected: 2002
Date Owner Notified: 03/2002

Defect Summary: ON CERTAIN PASSENGER VEHICLES, DURING THE STRUT MOUNT MANUFACTURING PROCESS, THE THRUST BEARING WAS NOT PROPERLY POSITIONS AND SECURED. IF THE SUSPENSION IS FULLY UNLOADED, THE FRONT STRUT COULD SEPARATE FROM THE UPPER MOUNT.

Consequence Summary: THIS COULD AFFECT VEHICLE HANDLING AND CONTROL, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL REPLACE BOTH FRONT SPRING STRUT UPPER MOUNTS. OWNER NOTIFICATION BEGAN MARCH 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

Recall Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Suspension & Steering: SUSPENSION:FRONT:CONTROL ARM
Campaign Number: 06V400000
Dates Manufactured: 06/2006 to 07/2006
Number of Vehicles Affected: 25
Model Years Affected: 2006
Date Owner Notified: 11/2006

Defect Summary: ON CERTAIN VEHICLES, ONE OF THE SUSPENSION CONTROL ARM AND SWIVEL BEARING CONNECTION BOLTS WAS NOT TIGHTENED CORRECTLY. THE BOLTED CONNECTION COULD LOOSEN.

Consequence Summary: THE BOLTED CONNECTION COULD BREAK WHICH COULD IMPAIR VEHICLE HANDLING AND CONTROL, INCREASING THE RISK OF A CRASH.

Corrective Summary: DEALERS WILL INSPECT THE BOLTED CONNECTION AND, IF NECESSARY, ADJUST THE CONNECTION. IN SOME CASES, IT MAY BE NECESSARY TO REPLACE THE SUSPENSION CONTROL ARM AND THE SWIVEL BEARING. THE RECALL BEGAN ON NOVEMBER 21, 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.

Recall Notes: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION¿S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

BMW 325i Technical Service Bulletins

None reported.

 

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Most Common Repair Estimates

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Brake Pad and Rotor Replacement
$325 - $628