P0120 Severity
Identifying an OBD code is just the start of a complete diagnostic routine. Most trouble codes are caused by a sensor reporting a value that is out of range. Just replacing a sensor may not fix underlying issues. Be sure to understand the code, the part or system in your car that the code refers to, and the risks of delaying professional repair.
Proper diagnosis will save you time and money on unnecessary repairs.
Urgent codes indicate immediate action is necessary. These are urgent and significant malfunctions that can cause severe damage to the vehicle or harm the driver and passengers.
The Throttle Position Sensor/Switch is located on the Throttle Body of the Intake Manifold and the Pedal Position Sensor/Switch is part of the Accelerator Pedal assembly. These sensors tell the engine control module (PCM) how fast the driver wants to go and how quickly it needs to get up to speed. When the PCM detects a problem with this sensor or the circuit for the sensor, it will set code P0120.The PCM may also limit the speed of the vehicle to 20 miles per hour or less ("Limp home mode") to protect the engine and the driver due to the control module's inability to accurately detect the engine performance being requested.
OBD-II Code P0120 is defined as a Throttle/Pedal Position Sensor/Switch "A" Circuit Malfunction
The Throttle Position Sensor/Switch is located on the Throttle Body of the Intake Manifold and the Pedal Position Sensor/Switch is part of the Accelerator Pedal assembly. These sensors provide precise input from the driver's foot in terms of how MUCH power is needed from the engine and, how URGENTLY power is needed. As the Throttle Position Sensor is rotated from its base resting position to full acceleration, typically, it sends an increasing voltage signal to the Powertrain Control Module (PCM). This increasing or decreasing voltage signal is used by the PCM to manage the Air Fuel Ratio and Spark Timing of the engine as well as other Emissions System Components.
The Pedal Position Sensor is used on vehicles equipped with an Electronic Throttle Body or "Drive by Wire" system. In these systems, the Pedal Position Sensor translates the movement of the driver's foot into a falling or rising voltage that is sent to the PCM. This changing voltage signal is used by the PCM to control the opening or closing of the Electronic Throttle Body, the Air Fuel Ratio, the Ignition Spark Timing, and other Emissions System Components. In a "Drive by Wire" system, the Throttle Position Sensor (the one mounted on the Throttle Body) is used to send a feedback voltage that verifies whether or not the desired Throttle Body opening has been attained.
When the throttle/pedal sensor/switch "A" circuit malfunctions , code P0120 is triggered.
The Throttle Position Sensor or Pedal Position Sensor is a rotational potentiometer that typically receives a 5-volt reference voltage from the PCM and then outputs a change to that voltage depending on the position of the potentiometer. When the Throttle or pedal is in the resting or engine idle position, the voltage output from either of these sensors is low, usually in the .5- to 1-volt range. As the Throttle is opened and/or the pedal is depressed, the voltage rises to around 2.5 volts at half throttle and to 4.5 to 5 volts at Wide Open Throttle.
Whenever P0120–P0124 codes are triggered and set in the PCM's memory, the first thing to do is to verify the code(s). A very effective way to verify the code is to inspect the data stream from the Throttle Position Sensor and/or Pedal Position Sensor. Begin this inspection with the key "on" and the engine "off" and read the voltage output from the sensors at the resting or idle position. Then, slowly increase the amount of pedal and/or Throttle opening. The voltage should rise very evenly and without any glitches or drop offs throughout the entire range. On some "Drive by Wire" systems, you may have to start the engine to observe how the well the Throttle Position Sensor mirrors the voltage output of the Pedal Position Sensor. It might be necessary to drive the vehicle on a roadway to do a full range, data stream inspection of the sensors.
If you can verify that the Throttle/Pedal Position Sensor voltage "drops out" or goes out of range, conduct a visual inspection of the sensors to verify that the terminals are properly in their connectors. Next, do a "wiggle test"—look at the data stream with the key "on" and engine "off" to see if wiggling the wiring and connector has any effect. If if does, change the voltages and perform the appropriate wiring repair to the circuits in question. If the voltage readings are not effected by the "wiggle test," then replacing the sensor(s) may be the recommended next procedure.
If you cannot verify that the Throttle/Pedal Position Sensor has a "glitch" in its voltage output with the scan tool data stream, then deploy a lab scope to perform another sweep test and see if the more sensitive lab scope can detect a problem in the signal—a drop out or jagged signal that has "sharks' teeth" as opposed to a smooth line from closed to wide open throttle.
If the lab scope inspection yields no useful information, then you may try clearing the code and driving the vehicle to see if the code re-sets. If it does, recommend replacing the sensor. If the code does not set and this is for an emissions repair, replace the sensor to prevent any intermittent problems from occurring in the future with the Throttle/Pedal Position Sensor, such as unwanted acceleration or higher emissions output due to a worn Throttle/Pedal Position Sensor.
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